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Fans and the industry were amazed with the evil, fierce warrior-like transformation of a bald Karthi sporting an arrogant attitude and a giant eagle tattoo on his face with a long beard and solid armour, leading a swarm of soldiers. This was a vast transformation for the soft-spoken and affable hero who plays a suave pilot in Mani Ratnam's Kaatru Veliyidai .The sheer grandeur, the period look, the war scenario and the resemblance to Baahubali's Katappa, in the first look poster gave rise to an instant comparison with the magnum opus Baahubali. In an exclusive chat, we spoke to Karthi to find out how justified were people in expecting Kaashmora to be another Baahubali. Kaashmora is the biggest budget film of Karthi's career, produced by Dream Warrior Pictures, with Nayanthara and Sri Divya as co-stars. Touted to be a fantasy-thriller, presenting him in 3 roles, the film directed by Gokul with camerawork by Om Prakash, has been kept hush-hush since inception. With the poster of the bald and fierce Karthi, covered in armour from head to toe, comparisons were natural, with the famous Katappa of Baahubali. Katappa is now a household name, thanks to Satyaraj's neat performance and the curiosity the character generated in Rajamouli's epic film last year. People began calling Karthi, Katappa Junior and Katappa's Son when the posters hit social media. Ask Karthi about the comparisons to Baahubali and he replies, "For three years, we kept this look a secret, ever since the inception of this character called Rajnayak. The day I heard the script from Gokul, I was raring to start the film but the making and pre-production took time." "I went on to do Komban and Thozha before commencing shoot for Kaashmora. Meanwhile, halfway through our preparation, Baahubali hit the screens. We were surprised to discover that Satyaraj's Katappa was similar looking to Rajnayak. But the team had chosen this look from dozens of different variations suggested. A lot of planning and designing and several test shoots, had gone into the final selection of this character. We knew that Rajnayak was younger, fierce and vastly different in character from Katappa and there was no similarity whatsoever. So we decided to keep it as it is. But Rajnayak and Kaashmora have no similarities at all to Baahubali. However, when they now call me Katappa Junior, I feel good. Satyaraj uncle is a close family friend and a wonderful actor. So to be compared to Katappa is a compliment," he adds. But getting into character and costume were not an easy task for Karthi. Refusing to use prosthetics for the bald look, Karthi actually took the bold step of shaving his head completely for the role and could be seen sporting a cap for several months, at public functions. Speaking about it he says, "Prosthetics would never work for the long hours and months of shooting required for this look so I opted to shave my head. It was a requirement of the script and so I went ahead without any qualms. Putting the make-up and special tattoos by an artist, all over my face and body and getting into that heavy armoured costume would take three hours each day. The weight of the nearly 15 kilo armour and body gear from top to toe was tough to endure and to wear that in the heat of Chennai was strenuous. I often wondered how tough a time Kamal Hassan would have endured with prosthetics for the 9 other characters he played in Dasavatharam." As if that were not enough, Karthi also had to ride a horse, wield a sword and handle a chariot with all the heavy gear intact. "The armour was specially designed by Art Director Rajeevan and his team to look strong and protect me from injury during fights. But additionally, it also had to made from a special material in order to be malleable, wearable, bearable and flexible at the same time. Most importantly, he took great time and care to source a special material that was lighter in weight than real armour. Had it been real, it would have easily weighed 30 kilos. When I was in costume I would think back in admiration about the ancient warriors who actually wore real, heavy armour made of iron during wars and fought with it in the battlefield! But I was happy to do it all as an actor, because we just had to show the difference between the multiple characters I play in the film," says Karthi.